Client Name

UltraInfra Cement & Aggregates Ltd

Industry Sector

Construction Materials & Aggregates

Project Scope

Material Handling

Equipment Units

4 Machinery Types

1. Detailed Project Overview & Equipment Supplied

Turnkey Bulk Material Handling & Conveying System for Quarry Operations

UltraInfra required a complete material transfer network to link primary crushing stations to screening towers and intermediate surge bins across a rugged quarry terrain.

Metzix designed, fabricated, and installed three overland troughed belt conveyors totaling 1.4 kilometers in length, accompanied by heavy-duty bucket elevators, engineered transfer chutes with ceramic impact liners, and motorized plough diverters.

The entire conveying route features zero-spillage skirtboard systems, self-aligning idlers, and emergency pull-cord safety systems along every conveyor flight.

The Engineering Challenge

Severe material lump impact (up to 250mm size), steep elevation gradients, and high dust generation at transfer points.

The Metzix Solution

Installed heavy-duty rock-box transfer chutes, impact cradle beds, heavy-ply steel cord conveyor belting, and enclosed bucket elevators.

Key Results & Performance Metrics:

  • 800 TPH continuous design handling capacity verified during 72-hour load trials
  • Transfer point dust emissions reduced by over 85% via enclosed chute design
  • Extended conveyor belt service life through ceramic-cushioned impact cradles
  • Seamless integration with client central control room (CCR)

Products & Equipment Supplied

Material Handling3 Flights (1.4 km)
Overland Troughed Belt Conveyors ↗

1000mm belt width, motorized take-up, dual drive units.

Material Handling2 Units
Heavy-Duty Continuous Bucket Elevator ↗

Twin chain drive with hard-faced steel buckets for 30m vertical lift.

Material Handling6 Assemblies
Engineered Transfer Chutes & Plough Diverters ↗

Ceramic tile lined rock-box transfer chutes with dual plough diverters.

Material Handling4 Units
Surge Hoppers & Storage Bins ↗

150-ton intermediate surge hoppers with wear-resistant liner plates.

Customer Summary
UltraInfra Cement & Aggregates Ltd

Delivered in Madhya Pradesh, India. Fully commissioned according to ISO 9001 quality guidelines.

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2. Visual Documentation & Machinery Showcase

Project Site & Equipment Gallery

Visual documentation showing site assembly, delivered equipment components, and operational machinery.

Overland conveyor line connecting crushing station to screening tower
Photo #1

Overland conveyor line connecting crushing station to screening tower

Metzix Heavy-Duty Conveyor drive head and take-up assembly
Photo #2

Metzix Heavy-Duty Conveyor drive head and take-up assembly

Vertical bucket elevator tower casing with drive platform
Photo #3

Vertical bucket elevator tower casing with drive platform

Engineered transfer chute fabricated with abrasion-resistant liner plates
Photo #4

Engineered transfer chute fabricated with abrasion-resistant liner plates

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