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Auxiliary EquipmentIndustrial Grade • Custom Scalable

Casting

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Casting refers to the manufacturing process of producing metal components by pouring molten metal into molds to achieve precise shapes and structural strength. Industrial castings are widely used in mining, processing plants, and heavy equipment manufacturing due to their durability and ability to withstand high loads and harsh operating conditions.

Key Features & Engineering Advantages

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Advanced metallurgical grades: High-Chrome (Cr15 to Cr28), Austenitic Manganese (Mn13 to Mn22), Alloy Steels
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Computerized mold-flow thermal simulation preventing shrinkage cavities and porosity
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Precision CNC machining capabilities for finish tolerances down to microns
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Comprehensive in-house heat treatment furnaces with controlled quench tanks
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Full metallurgical laboratory: Optical emission spectrometer, Brinell/Rockwell testing, ultrasonic examination

Performance & Economic Benefits

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Significantly extended wear life in aggressive crushing, grinding, and pumping environments

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Reduces plant shutdown frequencies and liner replacement downtime

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Precise dimensional accuracy ensuring smooth fit-up in OEM equipment assemblies

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High impact toughness preventing catastrophic cracking under extreme rock impact

Technical Specifications

Engineered Standards
Design Parameter / SpecificationTechnical Standard / Value
Single Piece Weight Range10 kg to 15,000 kg
Hardness Range220 HB up to 65 HRC
MOC AlloysHigh-Chrome Iron, Mn18Cr2, Alloy Steel, Ni-Hard, Duplex SS
Quality StandardsISO 9001, ASTM A532, ASTM A128, EN 10293
Surface FinishAs-cast or fully precision CNC machined

Typical Applications

  • Ball mill and SAG mill liners, grates, and lifter bars
  • Cone crusher mantles, concaves, and jaw crusher wear plates
  • Slurry pump casings, impellers, throatbushes, and frame plates
  • High-pressure valve bodies and heavy industrial pipe fittings
  • Track shoes, dragline bucket teeth, and heavy earthmoving components

Industries Served

Mining & Ore ComminutionCement & Lime ManufacturingFoundry & Heavy MachineryCrushing & QuarryingEarthmoving & Dredging

Require Custom Sizing or Technical Datasheet?

Our senior process engineers provide verified equipment sizing, GA dimensional blueprints, and competitive project quotations.