Client Name

Hindustan Zinc & Heavy Metals JV

Industry Sector

Non-Ferrous Mining & Smelting

Project Scope

Separation & Filtration

Equipment Units

3 Machinery Types

1. Detailed Project Overview & Equipment Supplied

Chamber Filter Press Dewatering Plant for Base Metal Tailings

Facing stringent environmental zero-liquid-discharge standards and water scarcity, our client required a robust dry-stack filtration system capable of processing 2,500 metric tons per day of zinc flotation tailings.

Metzix engineered two 1500mm x 1500mm recessed chamber filter presses equipped with automatic plate shifters, high-pressure core wash systems, and integrated cloth washing carriages. Auxiliary equipment included heavy-duty knife gate valves and cake collection transfer conveyors.

The dewatered cake moisture content achieved an average of 14.5%, enabling safe and compact dry stacking without requiring wet tailing storage facilities.

The Engineering Challenge

Extremely fine particle size distribution (d80 < 25 microns) causing cloth blinding and requiring high filtration pressures for target moisture.

The Metzix Solution

High-pressure chamber plates operating at 16 bar filtration pressure with automated high-velocity cloth washing cycles.

Key Results & Performance Metrics:

  • Filter cake moisture reduced below 15%, ideal for surface dry stacking
  • Process filtrate water clarity under 15 ppm suspended solids returned to mill
  • Cycle duration optimized to 22 minutes total turnaround time
  • Complies with highest global mine waste safety and ZLD benchmarks

Products & Equipment Supplied

Separation & Filtration2 Units
Automatic Chamber Filter Presses (1500x1500mm) ↗

120-chamber recessed plate pack with laser-guided plate shifting.

Auxiliary Equipment28 Units
Industrial Knife Gate & Pinch Valves ↗

Abrasion-resistant actuated slurry isolation and feed manifold valves.

Material Handling3 Flights
Troughed Belt Conveyor Systems ↗

Heavy-duty conveyor with self-cleaning return plows and impact beds.

Customer Summary
Hindustan Zinc & Heavy Metals JV

Delivered in Rajasthan, India. Fully commissioned according to ISO 9001 quality guidelines.

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2. Visual Documentation & Machinery Showcase

Project Site & Equipment Gallery

Visual documentation showing site assembly, delivered equipment components, and operational machinery.

Twin chamber filter press hall with cake discharge hoppers
Photo #1

Twin chamber filter press hall with cake discharge hoppers

Supplied 1500x1500mm recessed chamber filter press during testing
Photo #2

Supplied 1500x1500mm recessed chamber filter press during testing

Metzix slurry isolation and manifold pinch valve assemblies
Photo #3

Metzix slurry isolation and manifold pinch valve assemblies

Cake discharge troughed belt conveyor handling dewatered solids
Photo #4

Cake discharge troughed belt conveyor handling dewatered solids

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