Chamber Filter Press Dewatering Plant for Base Metal Tailings
Hindustan Zinc & Heavy Metals JV
Non-Ferrous Mining & Smelting
Separation & Filtration
3 Machinery Types
Chamber Filter Press Dewatering Plant for Base Metal Tailings
Facing stringent environmental zero-liquid-discharge standards and water scarcity, our client required a robust dry-stack filtration system capable of processing 2,500 metric tons per day of zinc flotation tailings.
Metzix engineered two 1500mm x 1500mm recessed chamber filter presses equipped with automatic plate shifters, high-pressure core wash systems, and integrated cloth washing carriages. Auxiliary equipment included heavy-duty knife gate valves and cake collection transfer conveyors.
The dewatered cake moisture content achieved an average of 14.5%, enabling safe and compact dry stacking without requiring wet tailing storage facilities.
The Engineering Challenge
Extremely fine particle size distribution (d80 < 25 microns) causing cloth blinding and requiring high filtration pressures for target moisture.
The Metzix Solution
High-pressure chamber plates operating at 16 bar filtration pressure with automated high-velocity cloth washing cycles.
Key Results & Performance Metrics:
- Filter cake moisture reduced below 15%, ideal for surface dry stacking
- Process filtrate water clarity under 15 ppm suspended solids returned to mill
- Cycle duration optimized to 22 minutes total turnaround time
- Complies with highest global mine waste safety and ZLD benchmarks
Products & Equipment Supplied
Automatic Chamber Filter Presses (1500x1500mm) ↗
120-chamber recessed plate pack with laser-guided plate shifting.
Industrial Knife Gate & Pinch Valves ↗
Abrasion-resistant actuated slurry isolation and feed manifold valves.
Troughed Belt Conveyor Systems ↗
Heavy-duty conveyor with self-cleaning return plows and impact beds.
Hindustan Zinc & Heavy Metals JV
Delivered in Rajasthan, India. Fully commissioned according to ISO 9001 quality guidelines.
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Visual documentation showing site assembly, delivered equipment components, and operational machinery.



